Carton Flow Racks

Carton flow racks are used in e-commerce fulfillment centers, retail distribution, pharmaceutical warehouses, food and beverage facilities, and manufacturing operations where fast, accurate order picking is important. Workers spend less time searching for inventory because gravity automatically advances product to the front of each lane.

There are several flow lane styles available, including skate wheel and roller systems. Carton flow racks can be customized to support nearly any carton size or product weight helping maintain First-In, First-Out (FIFO) inventory rotation.

Carton flow racks are gravity-fed storage systems designed to improve order picking, inventory rotation, and warehouse efficiency. By using sloped flow lanes, cartons automatically move from the loading side of the rack to the picking face as inventory is removed. This design reduces picker travel, improves product visibility, and helps keep fast-moving inventory readily accessible. Carton flow racks are commonly installed within standard pallet rack frames. This allows for increased storage density without expanding warehouse space.

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Carton Flow Racks

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Several flow lane options are available to match different product sizes, weights, and throughput requirements. The SpanTrack 100 Series Heavy-Duty Steel Skate Wheel Carton Flow Rack System and Cart-Trak Carton Flow Rack are good choices for handling standard cartons in high-volume picking environments. Span Track Carton Flow Rollers and Carton Flow Rollers, are used in operations that require smooth and reliable movement. Facilities handling heavier or less uniform packages often choose Dyna-Flo HD Carton Flow | Staggered Plastic Wheel Carton Flow Beds. The staggered wheels of Flow Cells with Staggered Plastic Wheel Flow Beds provide multiple contact points for cartons of different sizes.

For warehouses looking for flexibility, Carton Flow Cells with Span Track Lanes allow individual flow lanes to be configured around specific SKU sizes and picking requirements. These modular systems can be integrated into new pallet rack installations or retrofitted into existing rack structures. Companies designing new picking operations often reference the Cart Track Carton Flow Specification Sheet or the Dyna-Flo Staggered Wheel Carton Flow Specification Sheet. These help in selecting the proper lane width, wheel spacing, slope, and load capacity for their application. Facilities that need adaptable workstations can also benefit from a Mobile Carton Flow Rack.  These racks combine gravity flow technology and portable shelving to make flexible picking stations.