Custom Corrugated Steel Containers

When standard containers don’t fit the application, custom corrugated steel containers solve the problem. These bulk storage and transport containers are fabricated from corrugated steel panels and structural steel frames, built to dimensional, functional, and performance requirements that standard sizes can’t meet. Our manufacturing capabilities allow facilities to specify footprint, height, gate configuration, finish, and features that integrate into existing handling equipment, storage systems, and logistics workflows.

The range of custom configurations reflects the diversity of applications these containers serve. Extra Wide Stackable Corrugated Steel Containers address storage requirements where standard 48″ x 48″ footprints don’t maximize trailer or rack space. Containers with Galvanized Finishes provide corrosion resistance for outdoor storage and moisture-exposed environments. Attached Hinged Lids and Removable Lids protect contents from contamination while allowing secure stacking. Double Drop Gates provide access from two sides where workers approach from multiple directions. The Flat Smooth Bottom Panel replaces the corrugated bottom with a smooth steel surface that protects finished components from damage during storage.

Other configurations address material handling challenges that go beyond dimensional changes. The 2-Wall Cradle Bin for Steel Pipe & Tubing stacks on smooth-sided parts bins, accommodating both cylindrical and flat materials in the same footprint. The 3-Sided Metal Bin with Removable Side Panel provides containment with unrestricted forklift or crane access. Containers with Gap Reducers, Extended Bottom Panels, and Elimination of Gaps & Edges prevent finished components from catching or scratching on standard construction joints. The Corrugated Steel Container with Gap Reducers for Leak Resistance seals panel gaps to contain liquids, oils, or fine materials in wet parts and coolant-saturated applications.

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Custom Corrugated Steel Containers

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We specialize in custom corrugated steel container manufacturing. Our team works with customers to develop specifications based on their parts, handling equipment, rack systems, and logistics requirements. We encourage facilities to contact us early in the planning process so we can provide input on specifications that affect manufacturability, cost, and performance.

Get a Quote Today

Investing in the right storage solution is an investment in the efficiency, safety, and profitability of your business. With our extensive experience, engineering expertise, and commitment to trustworthiness, we are confident we can provide a custom corrugated steel container solution that exceeds your expectations.

Call us at 800-763-9020 or e-mail us at sales@rackandshelf.com to discuss your container needs.

Frequently Asked Questions: Custom Corrugated Steel Containers

What industry standards apply to custom corrugated steel containers?

Custom containers are subject to the same standards as standard corrugated steel containers. The Rack Manufacturers Institute (RMI) under ANSI publishes load capacity and compatibility guidelines covering beam capacity requirements, weight distribution, and stacking height limitations. For automotive applications, OEM specifications from GM, Ford, Chrysler, and Daimler define dimensional and structural requirements for acceptance in closed-loop logistics programs. MHIA guidelines provide performance benchmarks for load capacity and structural integrity across industries. Working with a manufacturer experienced in custom container production ensures design choices meet applicable standards.

How do fire safety codes affect custom corrugated steel container storage?

Solid-sided corrugated steel containers can impede water penetration from overhead sprinkler systems, making fire safety planning important. NFPA 13 and local fire marshal regulations require a minimum 6″ vertical flue space between containers in back-to-back rack configurations, regardless of footprint or height. Facilities storing containers at significant heights may need in-rack sprinkler systems depending on storage height, commodity classification, and local requirements. Custom configurations with attached lids may face additional scrutiny from fire marshals and insurance carriers. Consulting with fire safety authorities and insurance providers before finalizing container specifications and storage configurations is an important step in the planning process.

What design considerations matter most when specifying custom containers?

Effective custom container design starts with understanding the materials being stored, handling equipment in use, and storage systems the containers must integrate with. Footprint dimensions should optimize compatibility with rack bay widths, trailer configurations, and forklift equipment, with the 48″ x 48″ footprint offering the broadest compatibility. Gate configuration directly affects worker ergonomics and handling efficiency where containers are accessed repeatedly. Smooth bottom panels, gap reducers, and interior surface treatments prevent part damage for precision components and finished goods. Galvanized finishes provide corrosion resistance for outdoor or high-humidity applications. For leak-resistant applications, gap reducer configurations should be evaluated based on the specific fluid or particulate being contained.

How should custom corrugated steel containers be maintained?

Routine inspections should evaluate panel condition, frame weld integrity, and corner squareness, with attention to custom features such as hinged lids, removable panels, and double drop gates that involve moving parts subject to wear. Gap reducers and leak-resistant panel joints should be checked for deformation or separation that could compromise containment. Galvanized finishes should be inspected for damage, with zinc-rich touch-up compounds applied before rust develops. Smooth bottom panels should be checked for damage that could create edges capable of scratching sensitive components. Containers with lids should have hinge hardware and latches inspected for proper function, with worn hardware replaced before the container returns to service.