BTC Battery Transfer Carriage | Forklift Battery Handling Equipment
BTC Battery Transfer Carriage The BTC Battery Transfer Carriage removes, installs, and transports industrial forklift batteries across warehouses, distribution centers, and manufacturing plants. Featuring a 3,000 lb. (1,360 kg) load capacity, the BTC transfers batteries between lift trucks, charging stations, and storage racks. Operators can select from four drive and lift configurations: powered extraction with … Continue reading BTC Battery Transfer Carriage | Forklift Battery Handling Equipment
BTC Battery Transfer Carriage
The BTC Battery Transfer Carriage removes, installs, and transports industrial forklift batteries across warehouses, distribution centers, and manufacturing plants. Featuring a 3,000 lb. (1,360 kg) load capacity, the BTC transfers batteries between lift trucks, charging stations, and storage racks.
Operators can select from four drive and lift configurations: powered extraction with powered lift, manual extraction with powered lift, powered extraction with manual lift, or manual extraction with manual lift. Facilities can match the level of powered assistance directly to their battery-changing volume and operational requirements.
Powered models utilize a 12 VDC electrical system and a hydraulic pump to drive battery movement and adjust roller-bed service height. Select powered-extraction models accommodate an optional vacuum system, while all configurations use a hook-and-chain attachment system to secure batteries during transfer.
The BTC accommodates standard battery sizes, offering roller widths of 18, 24, and 30 inches. Depending on the specific model, the carriage holds batteries measuring 25 to 39.75 inches long, up to 29 inches wide, and at least 20 inches high. An adjustable roller bed aligns with varying forklift compartment heights and battery racks.
The BTC reduces manual battery handling for both low-volume changing areas and high-volume material handling facilities. Matching the carriage width and drive configuration to existing batteries and forklift fleets optimizes battery room operations.
BTC Battery Transfer Carriage Specifications
| Specification | Powered Extraction & Powered Lift (BTC-MPPAE) | Manual Extraction & Powered Lift (BTC-MPPEL) | Powered Extraction & Manual Lift (BTC-MPPEE) | Manual Extraction & Manual Lift (BTC-MPP) |
|---|---|---|---|---|
| Max. Load Capacity | 3,000 lbs / 1,360 kg | 3,000 lbs / 1,360 kg | 3,000 lbs / 1,360 kg | 3,000 lbs / 1,360 kg |
| Voltage Requirement | 12 VDC | 12 VDC | 12 VDC | N/A |
| Hydraulic Pump | 1.3 gal/min / 4.9 L/min | 1.3 gal/min / 4.9 L/min | 1.3 gal/min / 4.9 L/min | N/A |
| Extractor Arm Travel Speed | 0–20 ft/min / 0–0.1 m/s | N/A | 0–20 ft/min / 0–0.1 m/s | N/A |
| Battery Attachment | Hook & Chain | Hook & Chain | Hook & Chain | Hook & Chain |
| Optional Vacuum | Yes | N/A | Yes | N/A |
| Primary Drive Reduction | N/A | 4.5 to 1 | N/A | 4.5 to 1 |
| Primary Drive Chain Size | #50 | #50 | #50 | #50 |
| Roller Diameter | 2.4″ / 61 mm | 2.4″ / 61 mm | 2.4″ / 61 mm | 2.4″ / 61 mm |
| Battery Length | 25″–39.75″ / 635–1010 mm | 25″–39.75″ / 635–1010 mm | 25″–39.75″ / 635–1010 mm | 25″–39.75″ / 635–1010 mm |
| Minimum Battery Height | 20″ / 508 mm | 20″ / 508 mm | 20″ / 508 mm | 20″ / 508 mm |
| Overall Length | 67″ / 1702 mm | 67″ / 1702 mm | 67″ / 1702 mm | 67″ / 1702 mm |
| Overall Height | 65.5″ / 1664 mm | 65.5″ / 1664 mm | 65.5″ / 1664 mm | 65.5″ / 1664 mm |
| Roller Width Options | 18″, 24″, 30″ | 18″, 24″, 30″ | 18″, 24″, 30″ | 18″, 24″, 30″ |
| Roller Height Service Range | 5.5″–21.5″ | 5.5″–21.5″ | 5.5″–23.5″ | 5.5″–23.5″ |
Available Battery Widths
| BTC Model Size | Maximum Battery Width | Nominal Roller Width |
|---|---|---|
| Model 18 | 17″ / 432 mm | 18″ / 457 mm |
| Model 24 | 23″ / 584 mm | 24″ / 610 mm |
| Model 30 | 29″ / 737 mm | 30″ / 762 mm |




