We start with heavy gauge wire and high tinsel strength steel. Our wire goes through a straightening and forming process and then it’s welded in a highly automated welding process which insures precision welds at all intersecting points.
We’re the only wire basket factory in the world that manufactures with robotic welders. Robotic welders build the base for superior capacity and design loads. They take the human error out of welding and provide much improved consistency Steel channels are put into a jig and robot welders insure that every weld is applied evenly. Feet are stamped using heavy duty plate steel and are robotically welded to the base to insure damage resistance and long life. Other wire baskets on the market have feet that are tack welded and have been known to fall off when in use.
Automated welders construct our wire mesh panels and insure more consistent and stronger welds. This assures that our wire mesh panels have a truer load capacity. We have the highest panel strength in the industry. Our welded panels will not pop, bend, break or bow when loaded to full capacity. If a weld breaks it could become a safety hazard and could damage product.
We apply a durable, corrosion resistant electro galvanized finish after all welding is complete. As a result we are able to provide the guaranteed highest quality wire containers in the industry. Our wire containers are the best value and will provide years of dependable service in just about any application.
Lastly our wire baskets go through a vigorous 5 step quality control process that goes over and beyond the standard ISO certification process. We’ve adopted the Japanese 5S quality system. We have in house testing that certifies the wire and steel meets our strict requirements. Baskets are inspected after they are welded, after they are assembled, after galvanized finish is applied and before they are stacked and banded for shipment.
Here is a list of standard features and advantages that our wire baskets have over the competition:
Our Wire Basket Feet are larger and better designed offering more damage resistance. Our feet have more consistent weld material and less flak than the competitor’s feet. You will not see large gaps without weld material because our feet are welded on by robotic welders. We have the highest quality control standards in the industry.
Our Base Support Channels are made of high tinsel strength steel that is roll formed and welded to wire mesh bottom with consistent welds that are applied using automated welders providing a heavy duty understructure. Our factory invests in high quality consistent tooling that insures every basket that comes off the assembly line is as good as the first.
Our Wire Baskets have an Electro-Galvanized After-Weld Finish that offers 100% coverage. Our baskets go through a 13 step process that insures the highest quality finish in the industry. Our baskets start with a phosphate bath which is an extra step that our competitor’s do. It cleans up all impurities and allows galvanized finish to adhere better to the wire and steel providing a more consistent and better finish. Our baskets go through an electro-galvanized dip process that keeps baskets in the vats longer than our competitor’s providing a superior finish.