Gravity Flow Rack in Warehouses

Are you looking for a way to speed up order picking and stay organized? Gravity flow racks are probably what your warehouse needs. These racks use sloped roller tracks to let gravity do the work — products move from the loading side to the picking side on their own. It’s a simple system, but incredibly effective, especially if you’re trying to follow a First-In/First-Out (FIFO) inventory method. Older stock inherently gets picked first, which is why this setup is common in distribution centers.

Within this category, you’ll find carton flow racks — ideal for lightweight cartons and smaller boxes. These systems use Span-Track or Cart-Trak roller lanes that fit right into your existing pallet rack frames. These flow racks are typically installed at lower levels, which makes it easier for workers to pick items without constant bending or reaching. Meanwhile, full pallets are stored above for quick and easy replenishment, keeping your operations smooth and efficient.

If you’re dealing with heavier cartons or bulkier items, case flow systems are a better fit. These use Dyna-Flow heavy-duty wheel beds or steel rollers designed to handle more weight. In deeper rack lanes, pallet flow rails with built-in brakes help control speed and prevent product damage. It’s a great setup for industries such as food service or automotive where larger, heavier items are the norm.

For full pallet loads, heavy-duty pallet flow racks take things to the next level. These systems are built to handle significant weight and use controlled flow technology to keep products moving safely and efficiently. With features such as speed controllers and corrosion-resistant rollers, they’re especially good for cold storage and other high-demand environments. And because they keep reserve inventory above and pick faces at an easy-to-reach level, these gravity flow racks help reduce travel time and keep everything organized — all while sticking to that FIFO workflow.